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We're now working on Vision billet trunk racks
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CycleOps USA
Posted 2010-03-05 7:51 AM (#54384 - in reply to #54304)
Subject: RE: We're now working on Vision billet trunk racks


Tourer

Posts: 323
N. Miami, Florida

Thanks for all the positive responses to the styling of the racks.

Regarding the lip, most racks that have it are flimsy and cheaply made like the OEM rack which is cast in that shape (casting is why the chrome sucks and why you see polishing 'pulls' and imperfections in it, or the thin tubular steel racks which are just plain ugly IMO. These are going to be made from 6061-T6 aircraft billet which is not easily bendable. To do the bend(s) would require going to a bendable aluminum like 6063 which for a rack isn't something I'd prefer to do. There are other ways to protect paint, either by carefully loading it (with all the bungee points savailable on these it should be easy to do) or by applying a small piece of clear paint protection film to the hump.

I'm now working on calculating machining costs so as soon as all the pieces of the puzzle are ready I'll at least be able to give an idea of where the prices will fall. Stay tuned...

 

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HLUSN8
Posted 2010-03-05 3:51 PM (#54421 - in reply to #54380)
Subject: Re: We're now working on Vision billet trunk racks


Cruiser

Posts: 164
Quad Cities, IL
The overlay on the trunk helps, thanks! By the way, that is one good looking trunk! lol

I would buy either the slotted winged V or the #4 retro version. If you decided to produce both then it looks like I would have to make a decision!

To follow-up on the same comment above, will these racks incorporate a pitch to keep bags or straps from scratching the hump?

Great stuff, Will!
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CycleOps USA
Posted 2010-03-05 6:41 PM (#54431 - in reply to #54304)
Subject: RE: We're now working on Vision billet trunk racks


Tourer

Posts: 323
N. Miami, Florida

I do plan on setting the height an angle as such to minimizing the hump intererence, so onve I have a rack cut I can them alleviate that issue as much as possible.

 

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Jim Millington
Posted 2010-03-06 1:57 PM (#54469 - in reply to #54304)
Subject: Re: We're now working on Vision billet trunk racks


Cruiser

Posts: 101
Cold Lake Alberta Canada
I would be very interested in the "Flying V" prbably chrome once things are up and running and costs are known.
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VaParadox
Posted 2010-03-08 7:20 PM (#54665 - in reply to #54304)
Subject: Re: We're now working on Vision billet trunk racks


Iron Butt

Posts: 1158
Richmond, Virginia
Great designs for sure. But I gotta say here boys, If you gotta ask your wife before you buy one,,, you have more issues then just
design ideas........... CycleOps, you better start working on a set of stainless/ chrome balls to sell some of these guys. LOL
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Travelin Man
Posted 2010-03-08 7:45 PM (#54671 - in reply to #54384)
Subject: RE: We're now working on Vision billet trunk racks


Iron Butt

Posts: 721
CycleOps USA - 2010-03-05 6:51 AM

Thanks for all the positive responses to the styling of the racks.

Regarding the lip, most racks that have it are flimsy and cheaply made like the OEM rack which is cast in that shape (casting is why the chrome sucks and why you see polishing 'pulls' and imperfections in it, or the thin tubular steel racks which are just plain ugly IMO. These are going to be made from 6061-T6 aircraft billet which is not easily bendable. To do the bend(s) would require going to a bendable aluminum like 6063 which for a rack isn't something I'd prefer to do. There are other ways to protect paint, either by carefully loading it (with all the bungee points savailable on these it should be easy to do) or by applying a small piece of clear paint protection film to the hump.

I'm now working on calculating machining costs so as soon as all the pieces of the puzzle are ready I'll at least be able to give an idea of where the prices will fall. Stay tuned...

 

Yep, guess you can't bend 6061 UNLESS of course is is properly heat treated...........



Edited by Travelin Man 2010-03-08 8:00 PM




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Travelin Man
Posted 2010-03-08 8:19 PM (#54674 - in reply to #54304)
Subject: RE: We're now working on Vision billet trunk racks


Iron Butt

Posts: 721
Also, for my personal tastes I would choose number 4 in the drawings. The winged V is just a little too gaudy for me as I'm also not a fan of the winged V Victory logo either. Take number 4 and add a couple of curved bars to protect the curved top of the trunk and then price it around the $289 that Kury Akyn gets for the the Goldwing luggage rack pictured in my previous post and you will have something then. The rack doesn't have to be flat aluminum either, an aluminum rack like that is heavy, just ask anyone who has had one on their Goldwing (as I did), it could very easily be made of thin wall tubular steel that would be half the weight of a solid aluminum rack and you could more easily bend the tubular steel to match the contours of the trunk and allow easy mounting of flag poles and a trunk rack bag as shown in the picture below.



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CycleOps USA
Posted 2010-03-08 8:53 PM (#54677 - in reply to #54671)
Subject: RE: We're now working on Vision billet trunk racks


Tourer

Posts: 323
N. Miami, Florida

Every operation has a cost involved. This said, just having to bend is one thing, but when you have to heat to a certain temp, and do so in a jig so that they're all identical, you're getting into a lot more than most realize as it takes 5-10 times longer per piece. The right angle combined with all the bungee points you have on both should make keeping your gear off the paint. Then too there is always the clear film some use on their tanks to protect the paint where their pants rub on the paint.

 

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CycleOps USA
Posted 2010-03-08 9:10 PM (#54678 - in reply to #54674)
Subject: RE: We're now working on Vision billet trunk racks


Tourer

Posts: 323
N. Miami, Florida

Travelin Man - 2010-03-08 9:19 PM Also, for my personal tastes I would choose number 4 in the drawings. The winged V is just a little too gaudy for me as I'm also not a fan of the winged V Victory logo either. Take number 4 and add a couple of curved bars to protect the curved top of the trunk and then price it around the $289 that Kury Akyn gets for the the Goldwing luggage rack pictured in my previous post and you will have something then. The rack doesn't have to be flat aluminum either, an aluminum rack like that is heavy, just ask anyone who has had one on their Goldwing (as I did), it could very easily be made of thin wall tubular steel that would be half the weight of a solid aluminum rack and you could more easily bend the tubular steel to match the contours of the trunk and allow easy mounting of flag poles and a trunk rack bag as shown in the picture below.

You want all that and for the price of cheap overseas made parts for your American bike? I'll bet you want good chrome too for that? I make top of the line, show quality parts, with chrome unlike any other. We treat each production part as it was a one off custom. No one does triple show chrome like ours. Triple chrome is one thing, triple show chrome is another. ALL of our parts are triple show chrome... first mirror polished, then copper plated AND BUFFED, then nickel plated AND  BUFFED, and then chromium plated, and then final buffed. If most others use copper at all, it is not buffed, nor is their nickel layer. That's called 1-2-3 plating, aka production plating. The difference is our show quality chrome looks silky smooth, as if chrome, like melted butter, was poured over it.

As for weight, quite the contrary. I'll have you know that these racks are extremely light and will likely stay near the 2 lb range.

 

 

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HLUSN8
Posted 2010-03-08 10:39 PM (#54688 - in reply to #54678)
Subject: RE: We're now working on Vision billet trunk racks


Cruiser

Posts: 164
Quad Cities, IL
Keep at it Will, I think the flat stock options are looking great! If i wanted a basket for my schwinn I might opt for the previously pictured tubular racks.

And your point on the triple chrome process are well taken. Chrome quaility has been one of the largest gripes about the current OEM rack. Pricing is always a driver but there is a cost to quality!

Look forward to updates on production timing and potential price points.

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CycleOps USA
Posted 2010-03-09 6:51 AM (#54696 - in reply to #54688)
Subject: RE: We're now working on Vision billet trunk racks


Tourer

Posts: 323
N. Miami, Florida

Thanks Kevin, I'll do just that.

Anyone can make a utilitarian rack, but to truly make something unique, something that actually adds to your bike even when it's not being loaded with gear, to me, is something far greater.

We don't yet have all the final details and expenses in, but the preliminary indicators are they'll be in the mid/upper $400's or so. As In the next few days all the pieces of the puzzle will be complete and a hard price will be posted. I am doing my best to keep it as low as possibly of course, but will not cut corners or make sacrifices to do it.

Stay tuned...

 

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Travelin Man
Posted 2010-03-09 8:24 AM (#54702 - in reply to #54304)
Subject: Re: We're now working on Vision billet trunk racks


Iron Butt

Posts: 721
Point taken but in the goal of getting more people to purchase Visions we need economical and quality accessories, if the most useful of accessories is priced as a custom part where a custom quality part is not needed then people will not look to purchase the Vision or any other Victory motorcycles. Look at the Goldwing and Ultra Classic, the after market has tons of well made high quality accessories for the people who actually use their touring motorcycle to tour and not just for show. I am in manufacturing myself and although I manufacture cutting tools I have the same high end CNC machining centers, CNC lathes and wire edm machines from names like Mazak, Milltronics, and Agie. I have made one offs for myself and friends and I know that between set-up times the costs of beginning a production run, if you are selling direct you can manufacture a high quality product that is still economical. I didn't purchase my Victory Vision because it is American made, although that helped, I purchased it because it was the most comfortable motorcycle to do the job I required of it and with the factory options available that I desired.
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CycleOps USA
Posted 2010-03-09 9:09 AM (#54705 - in reply to #54702)
Subject: Re: We're now working on Vision billet trunk racks


Tourer

Posts: 323
N. Miami, Florida

Travelin Man - 2010-03-09 9:24 AM Point taken but in the goal of getting more people to purchase Visions we need economical and quality accessories, if the most useful of accessories is priced as a custom part where a custom quality part is not needed then people will not look to purchase the Vision or any other Victory motorcycles. Look at the Goldwing and Ultra Classic, the after market has tons of well made high quality accessories for the people who actually use their touring motorcycle to tour and not just for show. I am in manufacturing myself and although I manufacture cutting tools I have the same high end CNC machining centers, CNC lathes and wire edm machines from names like Mazak, Milltronics, and Agie. I have made one offs for myself and friends and I know that between set-up times the costs of beginning a production run, if you are selling direct you can manufacture a high quality product that is still economical. I didn't purchase my Victory Vision because it is American made, although that helped, I purchased it because it was the most comfortable motorcycle to do the job I required of it and with the factory options available that I desired.

You see, that's where our differences are. I am not making parts to lure people to buy a Vision, that's for the Vic marketing dept. Do I promote the brand, sure I do. As for bringing custom quality at a value, I think I do, as do my customers. As you've obviously never seen my goods in person I'll wait until you do and then we can have this conversation properly. Just my chroming costs alone would blow your mind, in most cases actually costing more than the part itself.

As you have all that equipment and it's so cheap to do, why don't you simply come out with a welded utilitarian tubular rack for yourself and others? I'll cover my demographic of customers who seek innovation, top quality, and craftsmanship before worrying about price when they're riding $20K plus motorcycles. I never claim my goods are for everyone,but I do have a niche and a style to what I do, and that said I do not I intend to go after every nook and cranny of the market, especially the low end goods like tubular racks. 

    

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glighto11
Posted 2010-03-09 2:06 PM (#54726 - in reply to #54304)
Subject: RE: We're now working on Vision billet trunk racks


Iron Butt

Posts: 741
Central New York
So I guess this means you won't sew me any chaps either!
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CycleOps USA
Posted 2010-03-09 2:22 PM (#54727 - in reply to #54726)
Subject: RE: We're now working on Vision billet trunk racks


Tourer

Posts: 323
N. Miami, Florida
I'll weld you up a set from billet sheet, how's that instead????
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GravelFinder
Posted 2010-03-09 9:35 PM (#54750 - in reply to #54702)
Subject: Re: We're now working on Vision billet trunk racks


Puddle Jumper

Posts: 40
Bellevue, NE
Travelin Man - 2010-03-09 8:24 AM

Point taken but in the goal of getting more people to purchase Visions we need economical and quality accessories, if the most useful of accessories is priced as a custom part where a custom quality part is not needed then people will not look to purchase the Vision or any other Victory motorcycles. Look at the Goldwing and Ultra Classic, the after market has tons of well made high quality accessories for the people who actually use their touring motorcycle to tour and not just for show. I am in manufacturing myself and although I manufacture cutting tools I have the same high end CNC machining centers, CNC lathes and wire edm machines from names like Mazak, Milltronics, and Agie. I have made one offs for myself and friends and I know that between set-up times the costs of beginning a production run, if you are selling direct you can manufacture a high quality product that is still economical. I didn't purchase my Victory Vision because it is American made, although that helped, I purchased it because it was the most comfortable motorcycle to do the job I required of it and with the factory options available that I desired.


The one important thing missing in your thought process is quantity. How many thousand racks can you peddle to the Gold Wing and HD crowd? There are a few more potential customers there.

Victory is a still a new and often unknown brand to most. The quantity of bikes sold does not justify the big companies investing time and money for such a limited market. Believe me when I say I am very happy to have these small entrepenaurs (sp?) making parts and accessories for us. Hell, seven years ago when I bought my first Vic you could find a D&D exhaust, Mustang and Corbin seats, a few Ness pieces and not much more in the way of aftermarket accessories. Heck I remember the limited number of choices for aftermarket parts for the Gold Wing back in 1980; every time something new came out everyone wanted it.

It all boils down to the limited size of the market.

Thanks to Will and our other Vendors for creating accessories that no one else would offer. Will does this more as a hobby than a money making business; he has another full-time gig. Yes, his prices may seem high, but when you only build 5 or 6 of one item it is tough to price competitively with the Kuryakin's of the world.

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CycleOps USA
Posted 2010-03-09 11:14 PM (#54752 - in reply to #54750)
Subject: Re: We're now working on Vision billet trunk racks


Tourer

Posts: 323
N. Miami, Florida
Thanks for that Frank, and it's all about volume when it comes to machining. That said, I'm no big schmoe, but it's gone far past a hobby for some time now. That stopped over a year ago when it started absorbing 60+ hours a week. Production is up somewhat more in numbers of parts too these days Frank. Now we're often doing runs of 50 pieces or more on many parts, sometimes more. Now that it's  up to 80 many weeks (It's 12:15 AM and I just now finished on the CAD finishing a custom wedge set), you'd more call it an obsession. At least my wife does!
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Travelin Man
Posted 2010-03-10 10:53 AM (#54771 - in reply to #54304)
Subject: Re: We're now working on Vision billet trunk racks


Iron Butt

Posts: 721
No offense was intended, my point simply was that the cost of accessories, whether it be factory or after market, can be a big factor in determining which motorcycle to purchase, as in Victory Vision, Honda Goldwing, or Harley-Davidson Ultra Classic. As being someone who has worked with aluminum alloys since I was a kid (I started working in the family machine shop at age 10) I did take offense when someone says you can't do this or that with aluminum as all it depends on is the grade which affects machinability, forming, and the ability to heat treat. 6061 aluminum is the LEAST expensive of all the aluminum alloys and is the one best suited for manufacturing items for motorcycle accessories as it is quite workable in a pre heat treated state:

6061: This is the least expensive and most versatile of the heat treatable aluminum
alloys. It has most of the good qualities of aluminum. It offers a range of good
mechanical properties and good corrosion resistance. It can be fabricated by most
of the commonly used techniques. In the annealed condition it has good workability.
In the T4 condition fairly severe forming operations may be accomplished. The full
T6 properties may be obtained by artificial aging. It is welded by all methods and
can be furnace brazed. It is available in the clad form (?Alclad?) with a thin surface
layer of high purity aluminum to improve both appearance and corrosion resistance.
Applications: This grade is used for a wide variety of products and applications from
truck bodies and frames to screw machine parts and structural components. 6061 is
used where appearance and better corrosion resistance with good strength are required.

At my company we us only 7075-T651 aluminum as it has the highest tensile strength of all the aluminum alloys and when manufacturing things like hogging heads, moulder, and planer heads we are more concerned with tensile strength than corrosion resistance.

The above information as well as information on other grades of aluminum can be found at this link:

http://www.aircraftspruce.com/pdf/2009Individual/Cat09064.pdf
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CycleOps USA
Posted 2010-03-10 1:10 PM (#54780 - in reply to #54771)
Subject: Re: We're now working on Vision billet trunk racks


Tourer

Posts: 323
N. Miami, Florida

I'm not here to debate you on aluminum properties. I could cut and paste from an aluminum site too. The point is, every operation you add has a cost factor involved. Bending 6061 (never said can't), done properly requires heat. This added operation is a PITA and would raise the price more than its worth. Could I use 6063? Probably, and bending would be simpler with no need for heat. Then again if someone secures things too tightly it theoretically could bend, although not with normal use. As I try to eliminate potential problems in my designs, I am not taking the responsibility for someone overdoing the tie downs.  

As for 6061 being the cheapest alloy so don't be cute, as it is not... Maybe in the aircraft grades,  or maybe the types of parts you've done were for higher technical applications, but you and I well know that 6061-T6 is the standard for all practical purposes under such usage and an excellent material both strengthwise and for polishing and chroming. You and I also know there are many other alloys much cheaper. I'd run off a list for you but I don't need to as you already know them if you're a metal worker and machinist.

 

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Travelin Man
Posted 2010-03-10 5:58 PM (#54795 - in reply to #54304)
Subject: Re: We're now working on Vision billet trunk racks


Iron Butt

Posts: 721
You are correct in that every operation adds to the cost but sometimes to get a design into production that meets the stated goal such as protecting the top of the trunk lid from wear due to what is loaded it becomes necessary to do that operation. The cost of aluminum has come dramatically down the last year, nearly in half from just two years ago, and as such it would be such a big deal to start with a 1 1/2" or 2" thick billet and machine in the curved section over the hump. You are talking about adding in maybe another hour for roughing the piece, providing your CNC has the ability to machine in three dimensions at once, and at a typical machining rate of $60/hour, and a max of 2 hours machining time (remember, this is aluminum we are talking about, not hard steel or inconel) plus the manufacturing time for the stand-offs, I don't see any reason why for the $400-$500 price range you were talking about you can't add in the added protection for the trunk. Unless of course your machine can only machine in the X-Y plane with Z feed for drilling and tapping, then it would be a real PITA. I'm open to working with you if that is the case, I have one of my Mazak machining centers open for the next couple of weeks (I had to job out the turning of the 32" dia. parts that I will be machining on it (all 4th axis work)). Send me a PM if you are interested in working together.
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VaParadox
Posted 2010-03-10 6:04 PM (#54797 - in reply to #54304)
Subject: Re: We're now working on Vision billet trunk racks


Iron Butt

Posts: 1158
Richmond, Virginia
CycleOps,
Im with you there buddy. Ive read all these posts and all it does is bring back the memories of when we started offering chromed handrails to everyone on here. Granted there are many on here who "get it", but the group who 1. want something for nothing,
2. feel that labor and time are free and shouldnt factor in on a price 3. would rather go for cheap regardless of how its made, holds up, or looks, well, they just need a good old fashioned kick in the nuts. You try to be nice, explain to the monkeys that they paid 20,000 for a motorcycle yet they have the nerve to quibble over 200 and 300 dollar items. We dont make thousands of sets of
handrails and center consoles daily. We make each order as they are ordered. Dont even get me on discussions of metal properties, fabrication techniques, and chemistry which some of these guys know nothing about but still feel their input is valid..... Bottom line,
we just have to walk past the cheapsters and continue to revel in the ones who appreciate our efforts and understand that a "thank you" simply doesnt pay our bills... Will this post piss off some of you? probably, Is it accurate and unfortunate? Yep.
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CycleOps USA
Posted 2010-03-10 7:07 PM (#54799 - in reply to #54304)
Subject: RE: We're now working on Vision billet trunk racks


Tourer

Posts: 323
N. Miami, Florida

TM, starting with such a chunk of billet would be not only a waste of money with most of it going to the floor, but with the second waste being the added machining time itself it's just not workable. I appreciate your offer of help but I've got my longtime machinist already on it like a cougar on a crippled chicken. As for the lip, if I angle the rack only a couple of degrees higher in the front it will solve the same issue, as well as allow room to clean under the front, a complaint of many during the development. Bottom line? I have yet to bring a part to market that did not do as intended, and that is because I design them with all aspects in mind.  

VP, thanks for thinking along my lines!

 

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ScoreBo
Posted 2010-03-10 7:45 PM (#54800 - in reply to #54799)
Subject: Re: We're now working on Vision billet trunk racks


Iron Butt

Posts: 1117
Northeast Ohio
What design are we thinking? I am lost with all the metal property posts. I want big and functional and not in it for the bling. Otherwise, I am going to order my Bushtec trailer cause I am tired of riding dirty.
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Travelin Man
Posted 2010-03-10 10:44 PM (#54812 - in reply to #54304)
Subject: Re: We're now working on Vision billet trunk racks


Iron Butt

Posts: 721
VP, seeing as your post is mostly directed at me I would like to inform you that 1) I am not by any means cheap and 2) I don't believe in wasting money no matter what. You that say "Hey, you just spent $20,000 on a motorcycle what does it matter if an accessory is $200 to $300 more" (VP's words), I say I may have spend $20,000 on a motorcycle but that doesn't make me a fool. I hate to keep bringing this up, and before you say it, I know the economics of quantity, but many, many people have purchased $20,000+ Goldwings in the past 9 years and there is a market for high end expensive accessories for the people that only care about bling and show and there is a market for those who care more about saving a few bucks and getting a still functional accessory.

CycleOps, you state that my method of using a single billet of aluminum and machining a form would be a waste of material, you state that it is too hard to form a bend so that a rack would be more useful, well, I've been all through your website and I'm going to call a spade a spade, you only manufacture things that are from flat stock (thin at that) and are EASY to manufacture to ensure that you make the biggest buck for the least expense. You've gotten under my skin with your statements about people not wanting to spend the money for quality American made accessories (a direct slap at Kury-Akyn with their American designed and prototyped but Chinese manufactured products). Now I'm going to sit back, put my machining where my mouth is, get on my MasterCam software and design and machine a rack that will do exactly what it needs to do, have it polished and plated by American Midwest Chrome right here in Chicago and then sell them here and on the VMC at a reasonable price. When fellow Victory owners begin to realize how you've been raping them in price ($65 for a Victory primary insert that is powder coated, $85 for one in chrome and all made out of 1/4" aluminum flat stock on a water jet???) all along. If you truly started this as a hobby, I suggest you go back to doing it as such, yeah, you found a niche market, one where a lack of competition makes you think you can charge outrageous prices for SIMPLE products. Sit down, shut up, it's time for the REAL manufactures to step up!
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Prostreet1
Posted 2010-03-11 6:41 AM (#54816 - in reply to #54304)
Subject: Re: We're now working on Vision billet trunk racks


Cruiser

Posts: 184
Allen Park, MI
Oboy I see a s**t storm on the horizon!...I myself think a little competition is healthy....but everyone here are friends in common...right? Will makes some dam nice accessories....but TM does have some good points...just my 2 cents. I'm not taking sides or inciting riot...but having options works for me... Ok nuff said.
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